PID BOARD Type 5120

Type 5120

PID BOARD Type 5120

The PID BOARD Type 5120 is a universal training unit for control engineering. It provides the essential functional blocks for introductory and advanced experiments, includes an integrated power supply with pre-trigger control, and can be used on a desk, in a rack or in a transport box.

  • Universal training unit for control engineering
  • Built-in short-circuit-proof power supply
  • All fundamental experiments possible without a storage oscilloscope
  • Pre-trigger circuit for complete signal display
  • Measurement with oscilloscope, storage oscilloscope or Y-t recorder
  • Sequence control with repetition frequencies up to about 100 Hz

Application and measurement concept

The PID BOARD was developed by hps SystemTechnik specifically for introductory and advanced experiments in control engineering. It can also be used as a controller together with the POWER BOARD Type 5125, the MOTOR BOARD Type 5130, the Temperature and Brightness Controlled System Type 5125.5 and the SERVO BOARD Type 5131.

With only a few exceptions, all control-loop elements with time-dependent behaviour are designed so that their step response can be measured using a standard oscilloscope, a storage oscilloscope or a Y-t recorder. For oscilloscope operation, repetition frequencies of up to about 100 Hz are possible; recorder measurements can be carried out as single events in the seconds range.

Measurement reproducibility and operating comfort are defined by the sequence control specially developed by hps SystemTechnik. Before each cycle, the relevant capacitors are discharged, a pre-trigger circuit ensures complete signal display, and an additional RESET input allows the sequence control to be driven by a computer or PLC.

Functional blocks and adjustment ranges

For each controller, the characteristic values can be adjusted over a wide range using plugs and potentiometers. Signal polarity can be adapted to the overall circuit or the trainer's requirements by different summing, comparison and inversion blocks.

Limit detectors at the controller outputs indicate range violations by LEDs. For the electronic simulation of controlled systems, the board provides an I element, several delay elements and proportional elements.

  • Setpoint generator: 0 ... +10 V, 0 ... -10 V and 0 ... +5 V
  • Setpoint integrator with continuously adjustable time constant
  • Sequence control: 0 ... +10 V, approx. 0 ... 100 Hz, single-shot operation selectable
  • Relay with 2 changeover contacts for setpoint, load steps and recorder control
  • Comparator 1 and 2 for forming the control deviation e = w - x
  • P, I, D and PI controllers, summator, two-step controller and limiter
  • 1st-order delay element, 3rd-order delay element and I element

Setup, transport and accessories

For experiments, the PID BOARD can be placed on a desk or mounted in a table rack for demonstration. It can also be screwed into a box for safe transport and storage, while all experiments can still be carried out directly inside the box.

Recommended accessories are the experiment manual “Introduction to Control Engineering” Type V 0120 and the accessory set Type 5120.1 consisting of connecting leads and plugs.

  • RESET input for external control by computer or PLC
  • Controller parameters adjustable over a wide range via plugs and potentiometers
  • Usable together with POWER BOARD, MOTOR BOARD, SERVO BOARD and the temperature/brightness control system
  • Detailed experiment descriptions in manual Type V 0120
Mains connection
230 V AC / 115 V AC (110 V AC); 50 ... 60 Hz; 8 VA
Mechanical design
5 mm laminated front panel, matt blue with white symbols; rear side covered by a grey plastic housing
Board dimensions
532 x 297 x 110 mm (W x H x D)
Board weight
approx. 3.35 kg
Box version
PID BOARD (Type 5120) and box (Type 5120.20)
Setpoint generator
Voltages 0 ... +10 V; 0 ... -10 V; 0 ... +5 V
Setpoint integrator
Time constant continuously adjustable
Sequence control
Voltage 0 ... +10 V; frequency approx. 0 ... 100 Hz; single-shot operation selectable
Relay
2 changeover contacts for setpoint, load steps and recorder control
Comparator 1
Forms the control deviation e = w - x
P controller
Proportional gain KP approx. 0.1 ... 100
I controller
Integral time TI approx. 1 ms ... 10 s
D controller
Derivative time TD approx. 1 ms ... 10 s
PI controller
Controller for building a cascade control loop
Summator
Adds specified controller output voltages
Comparator 2
For building a cascade control loop; forms the control deviation e = w - x
Two-step controller
Threshold switch with adjustable switching differential and optionally connectable feedback
Limiter
Upper and lower response thresholds adjustable separately
1st-order delay element
Two VZ1 elements; time constant and transfer factor adjustable
3rd-order delay element
Simulation of a controlled system with dead time; extendable up to VZ5 by series connection
I element
Simulation of a controlled system with integral behaviour
Recommended accessories
Experiment manual Type V 0120; accessory set Type 5120.1 with connecting leads and plugs